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Composite Materials 1: Manufacturing and Production

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  1. INTRODUCTION

    Meet the Instructor
  2. The Course
  3. WHAT IS A COMPOSITE?
    Definitions
    1 Quiz
  4. Types of Resins
    1 Quiz
  5. Types of Coatings
    1 Quiz
  6. Types of Fabrics
    1 Quiz
  7. Types of Cores
    1 Quiz
  8. COMPOSITE APPLICATIONS
    Applications
    1 Quiz
  9. MANUFACTURING METHODS
    Contact Moulding Processes
    1 Quiz
  10. Vacuum-Assisted Moulding Processes
    1 Quiz
  11. Liquid Moulding Processes
    1 Quiz
  12. Autoclave Moulding
    1 Quiz
  13. Selecting the Right Manufacturing Process
    1 Quiz
  14. MOULD DESIGN AND REQUIREMENTS DEFINITION
    Selection of the Reference (Good) Surface
    1 Quiz
  15. Demoulding Analysis & Mould Divisions
    1 Quiz
  16. Technical Flange
    1 Quiz
  17. Assemblies
    1 Quiz
  18. Airtightness
    1 Quiz
  19. Operational Features: Pressure
  20. Operational Features: Durability
    1 Quiz
  21. Operational Features: Surface Finish
    1 Quiz
  22. Operational Features: Tolerances
    1 Quiz
  23. Operational Features: Support Structure (soon)
    1 Quiz
  24. Operational Features: References
    1 Quiz
  25. PARTS MANUFACTURING
    Main differences between mould and part manufacturing (soon)
  26. Process selection (soon)
  27. Production design (soon)
  28. Laminate details (soon)
  29. Bonding details (soon)
  30. Quality control and inspection (soon)
  31. Repair and rework philosophy (soon)
  32. Documentation and traceability (soon)
  33. APPLICABLE TESTS
    Visual inspection and defect recognition (soon)
  34. Dimensional control (soon)
  35. Non-destructive testing (soon)
  36. Airtightness (soon)
  37. Process validation (soon)
  38. Laminate qualification and destructive testing (soon)
  39. Curing graphics (soon)
  40. DEFECTS AND REPAIR PHILOSOPHY
    Defect classification (soon)
  41. Structural vs. non-structural defects (soon)
  42. Acceptance criteria philosophy (soon)
  43. Repair design principles (soon)
  44. Typical repair geometries (soon)
  45. Secondary bonding considerations (soon)
  46. When NOT to repair (soon)
  47. Documentation after repair (soon)
  48. CASE STUDY
    Design of a mould with an insert and split down the centre line (soon)
  49. Proposal of different support structures (soon)
  50. FINAL ASSIGNMENT
    Final Assignment (soon)
  51. COURSE MATERIALS
    Course Materials (soon)
  52. COURSE EVALUATION SURVEY
    Course Evaluation Survey (soon)
  53. SUMMARY
    Wrap-up (soon)

Composite materials are everywhere in modern marine engineering. They make possible lighter structures, efficient production, high-performance components, and complex repairs.

But for many professionals and students, composites still feel like a black box full of unfamiliar terminology, manufacturing choices, design constraints, and practical details that are easy to underestimate.

This course is designed to change that. Composite Materials 1 is the first level of a two-level learning path. In this first phase, you will build a practical and professional foundation in how composites are actually used in the marine industry.

We begin with the essentials: what composite materials are made of, how their components work together, how manufacturing processes affect the final result, and how to understand the terminology and data sheets used in real projects.

From there, the course moves into the decisions that really matter in practice, how to select suitable materials and processes, how composites are produced, and how to approach mold design and requirement definitions for series production. You will explore topics such as reference surfaces, demolding strategy, mold divisions, technical flanges, operational features like pressure or durability, and mold structures.

By the end of the course, the target is not simply that you know more terms. It is that you can look at composite components, a production process, a repair situation, or a technical discussion and understand what is happening, what matters, and what questions need to be asked.

If you work in design, manufacturing, inspection, or repair, or if you want to enter the field with a much stronger technical base, this course will give you the base to do that with confidence.

And because this is level one, it also prepares you for the next phase of the learning journey. So if you want composites to stop feeling abstract and start feeling usable, I invite you to join me in Composite Materials 1.