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Composite Materials 1: Manufacturing and Production

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  1. INTRODUCTION

    Meet the Instructor
  2. The Course
  3. WHAT IS A COMPOSITE?
    Definitions
    1 Quiz
  4. Types of Resins
    1 Quiz
  5. Types of Coatings
    1 Quiz
  6. Types of Fabrics
    1 Quiz
  7. Types of Cores
    1 Quiz
  8. COMPOSITE APPLICATIONS
    Applications
    1 Quiz
  9. MANUFACTURING METHODS
    Contact Moulding Processes
    1 Quiz
  10. Vacuum-Assisted Moulding Processes
    1 Quiz
  11. Liquid Moulding Processes
    1 Quiz
  12. Autoclave Moulding
    1 Quiz
  13. Selecting the Right Manufacturing Process
  14. MOULD DESIGN AND REQUIREMENTS DEFINITION
    Selection of the Reference (Good) Surface
    1 Quiz
  15. Demoulding Analysis & Mould Divisions
    1 Quiz
  16. Technical Flange
    1 Quiz
  17. Assemblies
    1 Quiz
  18. Airtightness
    1 Quiz
  19. Operational Features: Pressure
    1 Quiz
  20. Operational Features: Durability
    1 Quiz
  21. Operational Features: Surface Finish
    1 Quiz
  22. Operational Features: Tolerances
    1 Quiz
  23. Operational Features: Support Structure
    1 Quiz
  24. Operational Features: References
    1 Quiz
  25. PARTS MANUFACTURING
    Main Differences Between Mould and Part Manufacturing
    1 Quiz
  26. Process Selection
    1 Quiz
  27. Production Design
    1 Quiz
  28. Laminate Details
    1 Quiz
  29. Bonding Details
    1 Quiz
  30. Quality Control and Inspection
    1 Quiz
  31. Repair and Rework Philosophy
    1 Quiz
  32. Documentation and Traceability
    1 Quiz
  33. APPLICABLE TESTS
    Visual Inspection and Defect Recognition
    1 Quiz
  34. Dimensional Control
    1 Quiz
  35. Non-destructive Testing
    1 Quiz
  36. Airtightness
    1 Quiz
  37. Process Validation
    1 Quiz
  38. Laminate Qualification and Destructive Testing
    1 Quiz
  39. DEFECTS AND REPAIR PHILOSOPHY
    Defect Classification
    1 Quiz
  40. Structural vs. Non-structural Defects
    1 Quiz
  41. Acceptance Criteria Philosophy
    1 Quiz
  42. Repair Design Principles
    1 Quiz
  43. Typical Repair Geometries
    1 Quiz
  44. Secondary Bonding Considerations
    1 Quiz
  45. When NOT to Repair
    1 Quiz
  46. Documentation After Repair
    1 Quiz
  47. CASE STUDY
    Design of a mould with an insert and split down the centre line (soon)
  48. Proposal of different support structures (soon)
  49. FINAL ASSIGNMENT
    Final Assignment (soon)
  50. COURSE MATERIALS
    Course Materials (soon)
  51. COURSE EVALUATION SURVEY
    Course Evaluation Survey (soon)
  52. SUMMARY
    Wrap-up (soon)

Composite materials are everywhere in modern marine engineering. They make possible lighter structures, efficient production, high-performance components, and complex repairs.

But for many professionals and students, composites still feel like a black box full of unfamiliar terminology, manufacturing choices, design constraints, and practical details that are easy to underestimate.

This course is designed to change that. Composite Materials 1 is the first level of a two-level learning path. In this first phase, you will build a practical and professional foundation in how composites are actually used in the marine industry.

We begin with the essentials: what composite materials are made of, how their components work together, how manufacturing processes affect the final result, and how to understand the terminology and data sheets used in real projects.

From there, the course moves into the decisions that really matter in practice, how to select suitable materials and processes, how composites are produced, and how to approach mold design and requirement definitions for series production. You will explore topics such as reference surfaces, demolding strategy, mold divisions, technical flanges, operational features like pressure or durability, and mold structures.

By the end of the course, the target is not simply that you know more terms. It is that you can look at composite components, a production process, a repair situation, or a technical discussion and understand what is happening, what matters, and what questions need to be asked.

If you work in design, manufacturing, inspection, or repair, or if you want to enter the field with a much stronger technical base, this course will give you the base to do that with confidence.

And because this is level one, it also prepares you for the next phase of the learning journey. So if you want composites to stop feeling abstract and start feeling usable, I invite you to join me in Composite Materials 1.